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Tier-1 forgings · Bengaluru
MPI on crankshafts: hairline cracks caught at line speed.
Replaced manual UV-booth inspection. Inspector workload halved; same coverage.
Catch defects on your auto line
before they ship to the OEM.
Built for Indian plants.
Magnetic particle inspection. Post-wash fluorescence detection. Vision AI tuned to your component, deployed in under a week. Live in pilot at three auto plants today.
Now in pilot · MPI on Tier-1 forgings · Post-wash fluorescence · EV cell inspection
The problem
A bad weld leaves your shop, lands at the OEM, and your supplier rating drops by Friday.
PPM
Your OEMs measure you in defects-per-million. One spike costs you the line.
100%
Inspection coverage is what OEMs ask for. Manual sampling can't deliver it.
~₹50L
Typical Cognex/Keyence quote per line. Most Indian Tier-2s can't justify it.
Four defect types on a gear blank, classified at line speed under MPI.
● Model · live detections
Same models, new line
Re-deploy in hours, not weeks.
Edge or cloud
Run inside your plant LAN if you need to.
Bring your own model
Or use ours — TF, PyTorch, ONNX.
Three pilots running. Here's what changed.
Auto component wash · Aurangabad
Post-wash fluorescence: 100% cleanliness verification.
OEM-mandated cleanliness target met. Cleaning failures vs. penetrant indications classified separately.
EV cell inspection · Bengaluru
Cell can-surface defects caught pre-assembly.
Avoids pack-level scrap (10× cost). Retunes weekly as new defect classes emerge.
From the blog
How we think about MPI.
Four steps to a live pipeline.
01
We visit your line
Site visit, not a Zoom. We see your cameras, lighting, throughput.
02
We tune the model
Pre-trained for your defect type. Adapted to your line in 3–7 days.
03
Edge box on-site
Runs inside your plant LAN. No cloud dependency unless you want one.
04
Alerts where you work
Tablet, MES, Grafana, WhatsApp — wherever your QA team already lives.
More technical detail on the Platform page →
Why us, specifically
Your Cognex rep is in Boston. Ours is in Bengaluru.
On the floor in 48 hours
Pilot deployments by an engineer who can be at your plant by Friday.
Priced in INR, scoped to your reality
No six-figure dollar contracts. Per-camera pilot pricing, scale when it works.
Built for monsoon, dust, voltage dips
Edge hardware spec'd for plant-floor conditions, not air-conditioned demo rooms.
See it on your line.
Tell us what you make and what defects you can't catch. We'll come look. If we're a fit, we'll run a paid pilot.